While installing a garage door opener is a
relatively straightforward project, the installation process is too
detailed - and too manufacturer-specific - to be covered fully in any
document. The purpose of this document is to give you an overview of
the process, either as preparation for installing your garage door
opener or to help you decide whether you can install the opener
yourself.
The procedures outlined in this document are
based on instructions provided by Stanley Door Systems. Other
manufacturers' installation procedures may vary. When installing a
garage door opener, always refer to the manufacturer's instructions for
detailed, step-by-step procedures and follow them closely.
SAFETY PRECAUTIONS
There are three basic types of garage door openers: 1) chain driven, 2) belt driven, and 3) screw driven. This document covers installation for a chain drive opener.
The most important consideration when installing a garage door opener is safety. Please observe the following precautions:
Before Installation:
Make
sure your garage door is well lubricated and operating properly. The
weight of a garage door is supported by the door springs, cables, and
pulleys-not the opener. If you can't raise and lower the door normally
by hand, do not install the opener until the door is repaired.
Never
alter or remove the door's springs, cables, or pulleys. Doors with
torsion springs (a single coil above the door) should only be serviced
by qualified service technicians.
Remove all ropes or cords attached to the garage door so you won't get tangled in them during installation.
Deactivate
or remove all existing garage door locks, so they won't accidentally
engage and either damage the opener or cause personal injury.
Do not wear rings, watches or loose clothing while installing or servicing a garage door or opener.
Reinforce
lightweight fiberglass or metal garage doors before installing an
opener to prevent damage to the door and insure that the safety reverse
system will operate properly.
During Installation:
Install the power unit high enough that tall people won't run into it-at least 7' from the floor if possible.
Garage
door openers have a manual disconnect cord; it should be adjusted to
approximately 6' from the floor so any adult can reach it.
If
you need to install permanent electrical wiring, always disconnect the
power at the main breaker box before attempting to wire connections.
Always connect the power cord of the garage door opener to a properly
grounded outlet to avoid electrical shock.
Install
the push button control 5' from the floor so small children cannot
reach it and in a location where anyone operating it can easily see the
garage door.
Always
adjust the safety reverse system and the electric eye system properly.
Refer to your opener manufacturer's instructions for details.
After Installation:
Never
let children operate or play with the opener. Keep the radio
transmitter in a location inaccessible to children.
Never pass under a moving garage door.
Operate the door only when it is visible, and free of any obstructions.
Check
the safety reverse system and the electric eye once a month, and
readjust it if necessary. Periodically check the manual operation of
the door.
If
possible, use the manual disconnect only when the door is fully closed.
The opener will not carry the weight of the door, and if the springs
are weak or broken, disconnecting it could cause the door to fall.
Always
disconnect electrical power to the opener when servicing the unit or
working close to the drive chain or other moving parts.
If
you see damage to any part of the opener, don't use it until it has
been repaired by a qualified service technician. Never operate the door
if the safety system is not functioning properly.
INSTALLING THE OPENER
Before
you install a garage door opener, familiarize yourself with the parts
of the assembly. To install a garage door opener, first insert the tube
into the power unit. Slide the traveler onto the tube, then mount the
idler assembly on the end of the tube. Position the traveler as
specified in the manufacturer's instructions.
Connect
the chain to the traveler, then loop it through the drive sprocket on
the power unit, around through the idler assembly, and back to the
other end of the traveler. The traveler must be positioned according to
the manufacturer's specifications, and the chain must be tensioned
properly.
Locate
the center point of the garage door, and mount the header bracket at
that point, at the specified distance above the door. Connect the idler
assembly to the bracket with the power unit sitting on the floor. Raise
the power unit high enough to clear the door when it is open, and set
it on a stepladder or other prop.
Raise
the door to the full open position, and adjust the height of the power
unit with boards or other shims, so it is the specified distance above
the door.
Mount
the power unit to the ceiling with the steel angle and mounting straps
provided. If the ceiling joists are parallel to the door, nail 2x4s
between two joists and fasten the power unit to it. Otherwise, fasten
directly to the joists.
If
the ceiling is finished (typically with gypsum wallboard), fasten a 1x6
through the drywall and into the ceiling joists with lag screws.
CONNECTING THE OPENER
Once
the power unit is mounted, open and close the garage door manually to
make sure the door travels freely. The top edge should clear the tube
by the distance specified by the manufacturer (typically 1"). Be
careful not to hit the traveler when you raise the door.
Attach
the linkage assembly to the traveler (the linkage assembly consists of
a straight bar link, an L-shaped link and the door bracket). Pull the
disconnect cord to disconnect the door from the opener.
Fasten the door bracket so it is centered on the door. The center of
the bracket (where the L-link is attached) should be the manufacturer's
specified distance from the top of the door, usually 3" to 6". On
lightweight steel or fiberglass doors, install reinforcing angles and
fasten the door brackets to the angle. Remove the original lock from
the door.
Mount
the push-button control in a convenient location on the garage wall, 5'
from the floor and within easy sight of the door. Run the push-button
wire up the wall and along the ceiling to the power unit, fastening it
with electrical wire staples. Be careful not to staple through the
wire. Connect the wire to the power unit.
Pl
cement and adjustment of the electric eye system are critical for
maximum safety and proper operation. Follow the manufacturer's
installation instructions carefully. If you have any questions, refer
to your owner's manual for a telephone number or a Web site for
additional information.
If necessary, install an electrical outlet in the ceiling near the power unit and run electrical power to it. ALWAYS TURN OFF THE POWER AT THE BREAKER BOX BEFORE WORKING WITH AN ELECTRICAL CIRCUIT, and follow all safety procedures relevant to electrical work.
The electrical outlet must be properly grounded. IF YOU DO NOT KNOW HOW TO INSTALL AN ELECTRICAL OUTLET, CONTACT A LICENSED ELECTRICIAN.
Re-engage
the door with the opener. Adjust the safety reverse system according to
the manufacturer's instructions, then adjust the open position of the
door.
For
added safety, especially around small children and pets, federal law
now requires an electric eye be installed with all garage door openers.
This eye will cause the closing action of the door to reverse if
someone or something passes between the sensors.
TOOL AND MATERIAL CHECKLIST
Garage Door Opener
Pencil
Electric Drill
Hammer
Adjustable Wrench
1", 2" Lumber for Shims
Steel Angle for reinforcing lightweight garage doors
Stepladder
Steel Measuring Tape
Drill Bits
Screwdrivers
Pliers
1x6 Mounting Board if Opener will be mounted to a drywall ceiling
Check
your state and local codes before starting any project. Follow all
safety precautions. Information in this document has been furnished by
the National Retail Hardware Association (NRHA) and associated
contributors. Every effort has been made to ensure accuracy and safety.
Neither NRHA, any contributor nor the retailer can be held responsible
for damages or injuries resulting from the use of the information in
this document.
Ask for Other "Show-How" Instruction Sheets
Additional easy-to-use instruction sheets for home do-it-yourself
projects are available from your local supplier of materials. Come in
and ask for "Show-How" instructions when you get ready for that next
handyman project!